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PaintExpo
17 – 20 April 2012
Messe Karlsruhe - Germany
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Welcome to the March 2012 edition of the IPC e-newsletter. The IPC e newsletter is distributed free to more than 4000 people around the world.

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Green News

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Ask Joe Powder

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December
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November

Learn more about REACH on this page

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Green News
Green Living Tips
A page dedicated to the Green News and tips is now added. It has articles with tips for going green to help protect the environment we all affect. Earth friendly advice for going green, reducing costs, consumption & impact on the environment! These widgets! displays the title and a snippet from recent articles published on GLT and the other, headlines from http://www.greenlivingtips.com


Plastic-eating fungus could help deal with landfill
A team from Yale University has discovered a fungus deep in the South American rainforest that can live entirely on plastic - offering hope for new methods of waste disposal.
Pestalotiopsis microspora, found in the jungles of Ecuador, can digest polyurethane - which often currently ends up in landfill and takes generations to decay.
Burning polyurethane releases toxins as well as carbon dioxide; and, while it can be recycled, it frequently isn't.
The fungus can live entirely on polyurethane. And, most intriguingly, the fungus can break down polyeurethane even without the presence of oxygen, meaning it could do its trick even at the bottom of a landfill site.
The fungus was discovered on the university's annual Rainforest Expedition last year. It's one of several that the team found could brak down polyeurethane, but was the only one to manage this without oxygen.
"The broad distribution of activity observed and the unprecedented case of anaerobic growth using PUR as the sole carbon source suggest that endophytes are a promising source of biodiversity from which to screen for metabolic properties useful for bioremediation," the authors write.
Jonathan Russell has isolated the enzyme that the fungus uses to degrade the polyeurethane, a serine hydrolase. He says it's it’s possible that this molecule alone could be useful in getting rid of waste polyurethane.<more>


Interior paints: Not all green logos mean the same thing
Consumer Reports newest Ratings of interior paints include many subpar low- and no-VOC (volatile organic compounds) paints along with those that made our winners’ circle. You’ll also find a growing array of green logos, although some of those certifications are self-awarded. A new Asthma & Allergy Friendly certification is among the ones you’ll see when shopping for paint. Here’s a guide to six of the most common green labels.
Asthma & Allergy Friendly
This one comes from the Asthma and Allergy Foundation of America. The foundation measures VOCs emitted during application and prohibits certain harmful chemicals. Companies pay $7,500 or more to have paints tested and use the logo. Among tested paints, Valspar + has it.
Greenguard
This group allows only trace levels of VOCs, including formaldehyde and styrene. Manufacturers measure emissions from drying paint and pay $3,000 or more to Greenguard for testing and to use the logo.
Green Seal
This group limits VOCs, bars certain other hazardous substances, and assesses performance. Companies pay $2,500 to $9,500 to have paints evaluated and use the Green Seal logo.
Green Wise
This certification limits VOCs and odors and prohibits certain chemicals. As part of their membership fee, companies have products tested by the Coatings Research Group, an industry organization. Three Royal Interiors by Ace paints we tested have it.<more>


Nippon Paint to unveil innovative ‘green’ painting solutions during exhibition
KUALA LUMPUR: Nippon Paint, Malaysia’s leading paint brand, will showcase its innovative Green Choice Series and provide a one-stop paint solution centre at Greenbuild Asia 2012 Exhibition and Conference to be held from February 14 to 16 at the Kuala Lumpur Convention Centre.
The Green Choice Series come in a myriad of colours and is a complete eco- and health-friendly range of water-based paints, suitable for both interior and exterior surfaces. In a statement yesterday, Nippon Paint said it will have consultants on hand at the exhibition to give advice on high-quality painting solutions that last longer. <more>

PPG to Exhibit Eco-friendly Coatings at International Roofing Expo
PPG Industries will showcase the entire line of eco-friendly CORAFLON and DURANAR coatings for building panels and metal roofs at the International Roofing Expo in Orlando during February 22-24, 2012.

PPG Industries will exhibit the complete line of environmentally progressive DURANAR(R) ULTRA-COOL(R) coatings for metal roofs at the 2012 International Roofing Expo in Orlando, Feb. 22-24. Duranar ULTRA-Cool coatings, which can help metal roofs to stay cooler, are pictured here on the clubhouse at the Bandon Dunes Golf Resort in Bandon, Ore.
The company has formulated SUPERL II and Duranar ULTRA-Cool coatings using infrared reflective pigments. These pigments repel away the solar energy from buildings and enable cooling inside the buildings and also use less energy. PPG’s Duranar VARI-COOL coatings will be displayed for metal building panels. Special pigments are featured in these coatings that change color and is consistent with the viewed angle and ambient lighting conditions.
Superl II and Duranar ULTRA-cool coatings meet the reflectance limits of the ENERGY STAR rating for low-slope or steep-slope roofing products. More than 250 colors of the ULTRA-Cool coatings from PPG have been registered in the Cool Roof Rating Council (CRRC). Manufacturers of metal roof can meet the PPG representative at the Roofing Expo in order to accelerate the registration of their cool roof coating colors with the ENERGY STAR and CRRC programs.
The information about Coraflon and Duranar powder coatings will be available for the visitors at the PPG booth. The strength and ecological benefits of these powder coatings are combined with the aesthetic benefits of traditional liquid coatings. Duranar coatings need 40% low production time, when compared with usual production of powder coatings, and reach nearly 100% first-run, batch-to-batch stability in color. They utilize less water, produce 15% low manufacturing waste when compared to liquid coatings. Transportation cost is also less.
<more>


New study shows that titanium dioxide nanoparticles are ubiquitous in food products
(Nanowerk Spotlight) Following up on our recent Nanowerk Spotlight on nanofoods, new research shows that consumers could be exposed to nanoparticles in food by a much larger degree than has been expected so far.
For a modern consumer it is hard to avoid titanium dioxide (TiO2) – a widely used additive in food, personal care and other household products. Approximately 7 million tons of bulk TiO2 are produced annually and used as white pigment in order to provide whiteness and opacity to products such as paints, coatings, plastics, papers, inks, foods, pills, as well as most toothpastes. In cosmetic and personal care products, it is used as a pigment, sunscreen and a thickener. TiO2 also is a photocatalyst; can oxidize oxygen or organic materials directly; and is superhydrophilic. You can therefore expect to see it increasingly used in paints, glass coatings, cement, tiles and ceramics, catalysts for air and water purification.
http://www.nanowerk.com/spotlight/spotid=24290.php
 
 


 

 

Infomercials


Note: The infomercials are in alphabetical order. No other priorities associated.

 

 

   Infomercial from Mitsuba Systems  
 
     
   


 

     
   
  Infomercial from PaintExpo


4th PaintExpo, Leading International Trade Fair for Industrial Coating Technology from 17 through 20 April 2012 in Karlsruhe (Germany)
International Growth for PaintExpo

Oberboihingen – More than five months before the 4th PaintExpo opens at the Karlsruhe Exhibition Centre, the exhibitor list already includes roughly 300 companies (revision level: 8 November 2011). They come from 19 nations with 23.6% from countries other than Germany. Further growth in exhibitor numbers and internationalism is thus being experienced by the leading international trade fair for industrial coating technology. Nearly all of the market and technology leaders are already represented in the various exhibition segments.

“Offerings which are focused exclusively on the process sequences for liquid painting, powder coating and coil coating provide exhibitors and visitors with a clear-cut value advantage. And this is being recognised by more and more manufacturers of industrial coating technology both inside and outside of Germany.” This is how Jürgen Haußmann, managing director of event promoters FairFair GmbH, explains the relentless growth of the international trade fair for industrial coating technology. What he didn’t mention is the fact that the majority of the visitors from all over the world come to PaintExpo with concrete tasks, investment plans and the intention to place orders. And this will also be the case at the upcoming event, which will take place at the exhibition centre in Karlsruhe from 17 through 20 April 2012, because companies from all sectors with in-house painting operations, as well as job-shop coaters, are interested in increasing the efficiency, the quality and the ecology of the painting process. And in this respect, it doesn’t make any difference at all which industry sector requires painting of parts made of metal, plastic, wood, glass or other materials.

Solutions Ranging from Pretreatment right on up to Final Inspection
Exhibitors from all sectors are offering new products and services, as well as further developments targeted at optimising processes. Where the pretreatment of metals is concerned, for example, a trend towards nano-ceramic conversion coatings is becoming apparent. Alternatively, solutions are being offered which generate a plainly visible oxidized protective layer with a thickness of just a few nanometres. This allows for easy visual inspection. Moreover, pretreatment can be completed very quickly (within 20 to120 seconds) at temperatures ranging from 20 to 35° C, by means of which energy savings and high throughput rates are made possible.
Ever smaller lot quantities and a continuously increasing variety of colour tones, as well as shorter and shorter life cycles, also represent significant challenges for operators of painting and coating systems. With system concepts and optimisation solutions which are laid out consistently for flexibility and efficient use of materials, the exhibitors are making a significant contribution to streamlined operations, and thus a sharp competitive edge, for companies with in-house painting facilities.
One of the focal points in the field of powder coatings involves low temperature powder coating systems and powdered enamels, which provide optimised corrosion protection. Newly developed powdered enamels with metallic effect will also be introduced. These include, for instance, high-temperature resistant metallic powder and paint systems which provide the coated surface with a certain 3D effect, as well as greater resistance to fingerprints and moisture. Innovative controllers and systems for effective powder conveyance and application also offer answers to questions about how quality and efficiency can be increased, end energy consumption reduced. Potential savings can also be exploited by means of greater degrees of automation. Modern painting robots will be demonstrated which are easy to programme and allow for improved reproducibility of painting results, reduced scrap rates and thus improved quality and economy. The exhibitors will also offer new products in the area of conveyor systems.
The use of infrared heat provides impressive results in many cases where shorter drying or curing times are required, and at the same time reduced energy consumption is desired. Space requirements can often be significantly reduced as well in this way.
Further segments for which PaintExpo’s exhibitors will present numerous new solutions include paint stripping, quality assurance and accessories such as masks and hangers, as well as printing, identification and packaging.
Further information and a preliminary exhibitor list can be accessed at www.paintexpo.com .

 
 
 
   

 

     
     
  Infomercial from Vijay Enterprises Pvt. Ltd

Vijay Enterprises Pvt. Ltd.

Vijay Enterprises is a leading manufacture of powder coating materials (PCM) in India. VIJAY COAT today stands as a Reliable source of High Quality and Durable Powder Coating materials at very reasonable prices. Vijay's PCM find extensive application for industrial and other demanding applications. Vijay enterprises was incorporated in 1995 with a view to supplying quality PCMs to Indian industry. Vijay's manufacturing set up is equipped with best machines from M/s Buss AG Switzerland who are world's largest manufacturer of Powder Coating Machines. Vijay has now established itself and earned a name for its quality supplies and prompt delivery at reasonable prices.

The types of powders manufactured by VIJAYCOAT are as under.
Pure Epoxy
Epoxy Polyester (Hybrid)
Pure Polyester (TGIC)
Pure Polyester (TGIC Free)
Super Durable
Poly Urethane Powder

Types of Finishes manufactured by VIJAYCOAT
Glossy
Semi Glossy
Matt
Texture
Structure
Metallic
Specialties like Silver, Gold, Copper
Antique Finish
Clear
Hammer Tone
Glitter
Wrinkle
Wood Finish
Pearl Finish
Coloured Transparent

Technical Powders Manufactured by VIJAYCOAT
Fast Cure
Lower Temperature Cure
Thin Film Powders
Hot water resistance powders
Heat Resistant Powders for automobile silencers
Fire Retardant Powders
Powders for in contact with food stuff (Food Grade)
Electrical Insulation Grade
Lead Free and ROHS Compliant Powders
Reach registered European Powders.

Fusion Bonded Epoxy Powders
Fusion bonded Epoxy Powders for Reinforcing Bars

Fusion bonded Epoxy Powders for Pipe Coatings

Administrative Office:
Vijay Enterprises Pvt. Ltd.

Admin. Office :
65, World Business House
Nr Piramal Garden Cross Road
Eliss Bridge, AHMEDABAD
Ph 079-26461540, 65242828, Tel/Fax 079-26461539
Email: vijaycoat@gmail.com  , vijaycoatoffice@vijaycoat.com 
web: www.vijay-powdercoat.com
 
 
 
   
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Often we receive emails with no contents, but a resume word document attachment.
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Use this space to publish your mini resume in the format  given in the adjacent column. You may or may not reveal your identity. Send us these details and we will put it this column
 
Rashid Raza
Career Objective Seeking a position to utilize my skills and abilities in a challenging environment that offers professional growth while being resourceful, innovative and flexible.
Academic Profile B.E. (Mechanical) - 61%(Agg) : June 2006 – June 2010
( Ghousia College of Engineering, Banglore,VTU )
E-mail ID rashid.raza087@gmail.com


 

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B&B Coating Techniek b.v.
Independent full service consultants for industrial finishing
contact: Mr. ing. Remmelt Bosklopper
P.O. Box 3998
7500 DZ Enschede
Netherlands
tel: +31 53 435 77 07
fax: +31 53 435 77 10

email: bosklopper@bb-coating-techniek.com 
web: www.bb-coating-techniek.com 

Visit us at Paintexpo in Karslruhe (Germany).
Click at the banner for free admission-tickets

 


 

 


 

News


Global Demand for Paint and Coatings to Approach 46 Million Metric Tons in 2015
Global Information Inc. would like to present a new market research report, "World Paint & Coatings" by The Freedonia Group.
Global demand for paint and coatings is forecast to rise 5.4 percent per year to 45.6 million metric tons in 2015. Advances will be driven by a strong acceleration in world building construction spending, particularly residential construction, which is expected to rebound in North America and Western Europe. Healthy growth in global manufacturing activity will also fuel increased demand for coatings used in the production of motor vehicles and other durable goods, as well as industrial maintenance applications. Solvent-based paint and coatings will continue to see their share of the market decline in both developed and developing markets, as ongoing efforts to reduce the emission of volatile organic compounds (VOCs) are spurring the rise of alternative formulations. These and other trends are presented in World Paint & Coatings.
The Asia/Pacific region will remain the leading consumer of paint and coatings through 2015, and will also see the most rapid gains. Regional demand will be fueled by China and India, the two largest markets in Asia and two of the fastest-growing coatings markets in the world. Additionally, an improved outlook for coatings demand in Japan will bolster gains in the Asia/Pacific region. Above-average advances are also forecast for North America, rebounding strongly from the declining demand of the 2005- 2010 period. Coatings demand in the region will benefit from a greatly improved outlook for building construction and manufacturing activity in the US. While paint and coatings demand in Western Europe will see a similar recovery from recent declines, the region will be the worlds slowest-growing regional market.<more>

Kansai Nerolac Paints plans Rs 400-cr investment in FY13
MUMBAI: Kansai Nerolac Paints is planning an investment of Rs 400 crore for capacity expansion by September this year, and is eyeing a double-digit revenue growth in FY12, a top company official said.
"We have lined up Rs 400 crore to increase the capacity to three lakh tonnes from the existing 2.05 lakh tonnes by September," the company's Managing Director, H M Bharuka, said here.
The company posted 26.66 per cent increase in net profit at Rs 52.68 crore for the third quarter ended December 31, 2011. The net sales of the company rose to Rs 665.52 crore for the third quarter, compared to Rs 560.13 crore last time<more>

Asian Paints - Updates on Scheme for Merger and Demerger
With reference to the disclosure made by the Company on January 21, 2012 alongwith its audited financial results for the quarter and nine months ended December 31, 2011 relating to the withdrawal of the Composite Scheme for Merger and Demerger involving companies of Asian Paints Group, PPG Group and its Joint Venture Company, Asian PPG Industries Limited filed with the Hon''ble High Court of Judicature at Bombay and Hon''ble High Court of Judicature at Madras ("High Courts") in September, 2011, since PPG Industries Inc. USA had decided to restructure its operations in India prior to the proposed merger/demerger, Asian Paints Ltd has now informed BSE that the aforesaid Company Scheme Petitions have been allowed to be withdrawn by the respective High Courts.<more>

Berger Paints Q3 net up 12% to Rs 49 cr
Berger Paints today said its consolidated net profit rose by 11.94% to Rs 49 crore for the quarter ended December 31, 2011, vis-a-vis the same period last fiscal.
The company had posted a net profit of Rs 43.85 crore for the quarter ended December 31, 2010, Berger Paints India said in a filing to the BSE.
Consolidated net sales of the company stood at Rs 781.37 crore for the quarter ended December 31, 2011, as against Rs 619.16 crore for corresponding period of the previous fiscal.

The standalone net profit of the firm rose by 22% to Rs 45 crore during the quarter under review from Rs 37 crore in the same period a year ago..<more>

Cytec Industries Inc : Cytec Announces Price Increases on its Powder Coating Resins Product Range in Europe, Middle East and Africa
Cytec Announces Price Increases on its Powder Coating Resins Product Range in Europe, Middle East and Africa

Brussels, February 6, 2012 - Cytec Industries Inc. (NYSE:CYT), and its affiliated companies, announced today to its customers a price increase for its entire range of Powder Coating Resins and Additives sold in Europe, Middle East and Africa.

The price of all products in the range will be increased by 0.12 to 0.15 EUR/kg for shipments from Europe and by 0.15 to 0.20 USD/kg for shipments from Asia.

The adjustment will be effective for all shipments as of February 15, 2012 or as contract terms permit. Cytec is committed to servicing and delivering value to its customers, however a price increase is necessary to compensate for the increase in raw material costs. <more>

Sharp decline in titanium dioxide production
Express News Service , The New Indian Express
KOLLAM: After setting an all-time record production of titanium dioxide pigment in the previous financial year, the KMML’s annual production figure is set to nosedive in the current financial year. The production of titanium dioxide pigment, during 2010-2011, was an all-time high of 36,879 metric tonne (MT).� While battling with various issues and Ilmenite shortage, the production during current financial year till January 31 stood at 22,934 MT and expectedly will not cross 28,000 MT by the end of March.
On the other hand, the profit figures during this financial year have already surpassed existing records, thanks to the high rates prevailing for titanium dioxide in the international market.
Defending the low production figures, Executive Director C J George told ‘Express’ that despite a decline in production, the profit during the year has already crossed the previous year’s figures.
“The profit during the first 10 months of this financial year was around Rs 128 crore as the titanium dioxide received a good price throughout the year. The profit is company’s all-time high.” <more>

Akzo Nobel India board to consider a buyback of shares only after merger process completion
MUMBAI: The board of Akzo Nobel India on Tuesday decided to consider a buyback of shares from minority shareholders only after completion of the merger process with three subsidiaries owned by its global parent.
The board of Akzo Nobel India also approved a reduction of 1% in the effective royalty rates to 2% from a level of 3% approved earlier. The new rates will be w.e.f., from October 2014. <more>


NSC unveils sports kit
LALITPUR: The Asian Paints Nepal Pvt Ltd, as part of their corporate social responsibility (CSR), is set to undertake painting the All Nepal Football Association (ANFA) infrastructure including the Dasharath Stadium. ANFA President Ganesh Thapa and Asian Paints General Manager Budha Aditya Mukherjee signed the memorandum of understanding (MoU) to this effect here on Wednesday. As per the agreement, Asian Paints will paint the ANFA Office, Dasharath Stadium, FIFA Technical Centres in Chyasal, Dharan and Butwal for the next six years. “We will paint these buildings once in three-year. We took this initiative as part of our CSR,” said Mukharjee. The agreement will cost an approximate Rs 4 million, which also include painting of parapet, walls and changing rooms. <more>

Ross moves into new plant in India
Charles Ross & Son Company has relocated Ross Process Equipment (RPE) into a new state-of-the-art plant in Pune, India tripling the size of its previous facility. A fast growing company, RPE manufactures many Ross product lines including tumble blenders, ribbon blenders, planetary mixers, multi-shaft mixers, high speed dispersers, high shear xixers, as well as pressure vessels, tanks and other fabricated equipment.

Fully supported by U.S.-based Ross engineers, RPE designs and builds Ross equipment based on standardized technology and quality control measures.

Ross operates five other manufacturing facilities in the U.S. and two in China. RPE is the company’s newest venture which opened in 2007 to service the process industries in India and the neighboring Asian countries. The booming market in this region has driven the rapid expansion of RPE said the company. <more>

Azko Nobel is the game-changer in coatings industry: Amit Jain, MD, AkzoNobel India
Amit Jain, managing director of AkzoNobel's Indian entity, is extremely bullish. He's doing the rounds in Mumbai, meeting institutional investors and explaining the benefits of the recent merger of three unlisted group firms with the listed Indian subsidiary of AkzoNobel (formerly ICI). In an interview with Satish John, he lays bare the details of the merger. Excerpts:

AkzoNobel's former avatar ICI India was on a perpetual restructuring mode. After Akzo acquiring ICI and the latest merger of three subsidiaries, is the restructuring mode now completed?

CI went the way several British companies in the past went. I think it's a cultural issue. When there was a licence raj, the British MNCs were brilliant. They were like military machines having regimented capacities and supply chains. But as the licence raj disassembled in the 90s the whole market paradigm changed. Suddenly, it became the market of the fittest and you have to be nimble and agile and spot market opportunities as well as compete. <more>

Balcony Systems Solutions Ltd. Launches A Breakthrough Glass Coating That Transforms Ordinary Glass Into Self-Cleaning Glass
Balcony launches their new and innovative BalcoNano Self-Cleaning Glass Coating. BalcoNano® is breakthrough product that enables end users and glass professionals to transform ordinary glass into water repellent self-cleaning glass. Up until now the self-cleaning coating was available only as a factory applied coating as part of one of Balcony's products but Balcony has now opened the market up to their unique coating that can transform glass surface architecture making it readily available for all glass applications.
Lingfield Surrey (PRWEB UK) - Balcony Systems, one of the UK's leading suppliers of glass balustrading and curved sliding patio doors, has launched its new BalcoNano® self-application glass coating process that transforms ordinary glass into self-cleaning glass.
The introduction of this easy-to-apply DIY sachet solution follows the huge success of Balcony's unique, patented factory-applied coating across its entire range of modern glass balconies, glass Juliet balconies and curved patio doors.<more>

Jotun Paints to participate in Qatar Projects 2012
Jotun Paints, a leading global producer and distributor of paints and powder coatings, will participate in ‘Qatar Projects 2012,’ which will begin tomorrow (Sunday, Feb 5) at the Grand Hyatt Hotel.
The company’s participation in the four-day event is part of its ongoing initiative to strengthen market presence across Qatar’s rapidly growing paint segment, estimated to be worth over QR300mn.
To date, Jotun has reported in the country a total of over QR150mn worth of projects that have already been completed, ongoing and are currently in the pipeline.
“We are very excited to take part in this year’s edition of ‘Qatar Projects 2012,’ a strategic event that acts as a key platform to learn and capitalise on the many business opportunities emerging in Qatar today,” said Gunnar Eikebu, country manager - Qatar, Jotun Paints.
“During the event, we will be throwing the spotlight on our unique range of products that have been developed using state-of-the-art R&D and technology – and is focused on sustainability and protecting property.
“We look forward to meeting a lot of developers and industry professionals from all over the region, showcasing our broad portfolio of products and services to a high-potential audience.”
Jotun has reported the completion of projects, including the State Mosque, Barzan Camp (Phase 1), Doha Golf Club, town houses and 40% of towers in The Pearl-Qatar.<more>

Bayer Scientists Discuss How Formulation Variables Determine How Topcoats Weather the Storm
Tampa, FL, February 03, 2012 --(PR.com)-- The weathering performance of polyurethane topcoats can be altered by changing variables such as pigment-to-binder (P/B) ratio, isocyanates index, resin/polyisocyanate selection, fillers and additives. Two Bayer MaterialScience LLC scientists set out to determine what effect modifying these variables has on the performance of two-component polyurethane topcoats used in corrosion protection applications, such as bridges, marine settings and stadiums.

At Society for Protective Coatings (SSPC) Conference 2012, Kurt Best, senior development specialist, and Ed Squiller, technical director, both of Bayer MaterialScience LLC, detailed the findings of a five-year study comparing some key formulating variables influencing weathering performance of aliphatic polyurethane topcoats in QUV-A and Florida exposure. The authors presented “2-Component Polyurethane Topcoats: Formulating Variables Affecting Performance in the Heavy Duty Corrosion Protections Market,” at 4 p.m., Wednesday, Feb. 2, in Room 20. Their presentation was part of session abs82 and the Big Bridges, Big Solutions track.

Commercial topcoats and some lab formulas were used to illustrate raw material choices and how weathering performance plays out in both QUV-A and natural Florida exposure scenarios. The resulting performance of these coatings was compared using SSPC Paint 36 as a baseline. SSPC Paint 36 is often used in industrial maintenance and marine markets to define performance criteria for polyurethane topcoats.

According to Squiller, “The degree of weathering performance expected from a polyurethane topcoat changes, depending on the PVC, isocyanate indexing and polyol selection. Of the three formulation options tested, we found that the choice of acrylic polyol has the most significant impact on long-term weathering of the aliphatic polyurethane topcoat.” <more>

German-Russian coil coatings partnership
BASF Coatings and NLMK celebrate 20 years of successful cooperation

Muenster/Lipetsk. This success story spans over 2,600 kilometers: Steel manufacturer NLMK from the Russian city of Lipetsk and BASF Coatings from Muenster-Hiltrup are celebrating the 20th anniversary of their strategic partnership in coil coatings and are looking forward to many more successful years in the future.

NLMK is one of BASF Coatings’ most important customers in Russia for industrial coatings. It’s a relationship based on mutual appreciation: “BASF Coatings is one of NLMK’s few strategic partners and as one of the world’s leading suppliers of industrial coatings, it guarantees top quality,” explained Yuri Larin, Vice President of Technology at NLMK, at a ceremony with BASF representatives.

BASF Coatings’ new head of Industrial Coatings Europe, Francisco Carlos Verza, visited the customer in Lipetsk for the first time and underlined the importance of the customer: “We would like to even more strenghten and expand our successful collaboration with NLMK in the coming years.”

There will be a number of important major events in the upcoming years. Uwe Pelchen, BASF Coatings’ Sales Manager for Coil Coatings in Europe, said, “In particular, the 2014 Winter Olympics in Sochi and the Soccer World Cup in Russia four years later will require a number of additional infrastructure measures in the building sector. This will provide excellent opportunities to use the new coil coating products we have jointly developed.”

The partnership has been in place since November 1991. Back then, a BASF delegation visited NLMK in Lipetsk for the first time and signed a supply agreement for coil coatings. Whether dealing with cultural differences or economic challenges, the relationship between the two companies has proven to be rock solid.Their mutual trust paid off in 1999. A new five-year agreement was signed and the success story continued.
For Valery Rogachov, head of Coil Coatings Technology at NLMK, one thing is sure: “We value BASF as a reliable partner who supports us with innovative coil coatings solutions in our markets.” <more>

Hyundai teams up with BASF for new concept car
One of the world's leading chemical companies, BASF and the Hyundai Motor Group have joined forces to make a new concept car- the i-flow. The car is on display at the BASF booth in the ongoing PlastIndia 2012 at Pragati Maidan from February 2-3, 2012.
The i-flow follows Hyundai's fluidic design' theme. BASF's contribution lies in the technologies which help save fuel and also to reduce the carbon footprint. The diesel engine in the i-flow concept car gets foam polyurethane insulation which allows the engine to reach optimum operating temperature faster and also helps it in cooling down quickly. Additionally, a harvesting system using the thermoelectric effect converts heat from the exhaust gases into electrical energy which powers auxiliary systems.
The i-flow also gets infra-red transparent and reflecting pigments for its interiors which result in the car staying cool in spite of being exposed to sunlight. The seat frame of this car uses a polyamide which has 60 per cent of renewable raw materials and energy absorbing foam. The seats also use a moisture absorbing material which will basically ensure that the passengers stay fresh. <more>

Bayer Scientists Discuss How Formulation Variables Determine How Topcoats Weather the Storm
Tampa, FL, February 03, 2012 --(PR.com)-- The weathering performance of polyurethane topcoats can be altered by changing variables such as pigment-to-binder (P/B) ratio, isocyanates index, resin/polyisocyanate selection, fillers and additives. Two Bayer MaterialScience LLC scientists set out to determine what effect modifying these variables has on the performance of two-component polyurethane topcoats used in corrosion protection applications, such as bridges, marine settings and stadiums.

At Society for Protective Coatings (SSPC) Conference 2012, Kurt Best, senior development specialist, and Ed Squiller, technical director, both of Bayer MaterialScience LLC, detailed the findings of a five-year study comparing some key formulating variables influencing weathering performance of aliphatic polyurethane topcoats in QUV-A and Florida exposure. The authors presented “2-Component Polyurethane Topcoats: Formulating Variables Affecting Performance in the Heavy Duty Corrosion Protections Market,” at 4 p.m., Wednesday, Feb. 2, in Room 20. Their presentation was part of session abs82 and the Big Bridges, Big Solutions track.

Commercial topcoats and some lab formulas were used to illustrate raw material choices and how weathering performance plays out in both QUV-A and natural Florida exposure scenarios. The resulting performance of these coatings was compared using SSPC Paint 36 as a baseline. SSPC Paint 36 is often used in industrial maintenance and marine markets to define performance criteria for polyurethane topcoats.

According to Squiller, “The degree of weathering performance expected from a polyurethane topcoat changes, depending on the PVC, isocyanate indexing and polyol selection. Of the three formulation options tested, we found that the choice of acrylic polyol has the most significant impact on long-term weathering of the aliphatic polyurethane topcoat.” <more>

Materials Scientist Charged With Fraud
Prosecution: Former Penn State researcher is accused of misusing $3 million in federal grants
Federal prosecutors have charged a leading materials scientist with wire fraud, making false statements, and money laundering. The researcher, Craig A. Grimes, formerly an electrical engineering professor at Pennsylvania State University, defrauded federal agencies of some $3 million in research grants, the prosecutors say.
Grimes was perhaps best known for his lab’s 2009 discovery that titanium dioxide nanotubes, when hit by sunlight, can turn carbon dioxide into methane, a process that he said could be used as a source of energy (Nano Lett., DOI:10.1021/nl803258p). He ranked 25th in a list of the world’s top 100 materials scientists compiled by Science Watch in 2011.
The U.S. Attorney’s Office for the Middle District of Pennsylvania accused Grimes on Jan. 31 of misusing $1.2 million in grants from the National Institutes of Health and of falsifying information when applying for a $1.9 million grant from the Advanced Research Projects Agency-Energy (ARPA-E). If convicted, he could face up to 35 years in prison and fines of up to $750,000. <more>


 

 



 

Ask Joe Powder

"Ask Joe Powder"
"Ask Joe Powder" is a question and answer column authored by Kevin Biller of the Powder Coating Research Group. Mr. Biller has over 30 years experience formulating and manufacturing powder coatings. He welcomes your questions regarding powder coating technology. Please write to: askjoepowder@yahoo.com

Kevin Biller
The Powder Coating Research Group
15 W. Cherry Street, 3rd Floor
Columbus, OH 43215
614-354-11988
www.powdercoatingresearch.com
Measuring Powder Coating Density
Hi Joe:
I'm selling powder coating in South America. So now I have many questions regard to powder coatings. But the most important is this: How long can resist the powder coating after the due date, when it still is at storage?
Thanks
Claudia, Colombia


Hello Claudia,
Thanks for the question. I have traveled and worked in Colombia and have very fond memories of my time spent there. I will be very happy to answer your question.

The stability of a powder coating is influenced by many factors. First I must differentiate two distinct types of stability. Physical stability involves the requirement for the individual particles to resist clumping or sticking together. Chemical stability refers to a powder coating's resistance to premature polymerization during storage and handling.

Physical stability is influenced by the melt point or more specifically the Tg (glass transition temperature) of the powder coating and the storage conditions. A powder coating with a low melt point will sinter and clump more readily than one with a higher melt point. Accordingly powders stored in high temperature environments will clump more readily than those stored in cooler areas. Additionally powders exposed to high humidity environments tend to absorb moisture which will also cause clumping. (Please note that most powders are supplied in moisture impervious containers and the exposure to moisture occurs after the package has been opened.) Clumping obviously makes a powder difficult to fluidize, transport and spray in an application system.

On the other hand, chemical instability causes a powder coating to chemically advance or polymerize during storage. Fast reacting and low temperature curing powders can start to polymerize in high temperature storage conditions. This premature chemical advancement reduces the melt flow of a powder coating causing a more textured finish.

Both physical and chemical instability can be present in a powder coating. Typically fast cure (or low temperature cure) powders also have low melt points to help facilitate better melt flow at low cure temperatures. Consequently these types of powders are most susceptible to clumping and chemical advancement and should be stored and applied in a climate controlled environment. I recommend less
than 27 deg C and 50 to 70% relative humidity.

Now to answer your question (are you asleep yet?). Standard curing powder coatings (175 -200 deg C) that have been stored in a reasonable environment can remain usable long past their "due date". Low cure powders and those that have been stored in environments exceeding 27 deg C for long periods of time can suffer from clumping and chemical advancement. I would inspect (for clumps,etc) then spray and bake a sample of any powder that is past it's due date and make the determination yourself. If the finish is still within your requirement for smoothness and appearance (no blistering, dirt, etc) then I would continue to use it.

Claudia, I hope that this helps you. Someday I hope to return to Colombia to enjoy the beautiful weather, excellent food and wonderful people.

Peace,

Joe

Hey Joe,
We have a dedicated/automated powder line. The parts go through the wash stages and are powdered in an enclosed area. Powder guns are oriented from both the top and bottom. We have a problem where powder collects on the top inside of the booth and eventually falls in clumps on the product. We have a regular cleaning schedule for the booth but it is cumbersome and taking too much time. Do you know of any way to prevent the powder from collecting in the first place or any other suggestions that would make this more efficient? I would appreciate any time you could spare to consider this.

Thanks,

Jeff

Dear Jeff,

Sounds like a very aggravating problem. I think that you need to explore a combination of design, process and materials for tackle the problem. Here are a few areas that I would investigate:

Design - I would consider replacing flat surfaces (if you have them) with curved ones. The curved surface will allow for better air flow and a potentially cleaner surface. Check also the air flow of your system near the top of your booth. Is there a dead space? Can your airflow be redirected to pull air from this area?

Process - Do you have an adequate ground for your parts? Powder is electrostatically attracted to the closest and best ground. If your booth ceiling is conductive and well-grounded then the powder will be preferentially attracted to this surface. Is your spray gun orientation and pattern too wide? Are you overshooting the top parts on your hangers and thereby spraying powder too high? Do your guns trigger too soon before seeing parts and stay on too long after the hanger has passed? Again, powder
will look for a ground which will most probably be your booth walls and ceiling.

Materials - Is the top of your booth comprised of metal or a lesser conductive plastic? Metal will attract powder much better than polypropylene or HDPE. A quick fix may involve installing an intermediate plastic baffle between your parts conveyor and the booth ceiling.

I hope that these ideas will help you in your quest to eliminate this problem. Please let me know how you progress.

Best Regards,

Joe

Please forward any questions or comments to askjoepowder@yahoo.com.
Moderator Note :
This is the repeat of the February edition. We will try to update the March edition soon.
Please  Click here in a few days time for the update.
 

 

Books and Periodicals
The Powder Coated Tough
Winter 2011

 
 

 

People
Berger Paints - Change in Directorate
Berger Paints India Ltd has informed BSE that Mrs. Rishma Kaur and Mr. Kanwardip Singh Dhingra have automatically vacated office of Alternate Directorship pursuant to provisions of Section 313 of the Companies Act, 1956 on January 30, 2012, on the return of the original directors and were re-appointed as Alternate Directors to Mr. Kuldip Singh Dhingra and Mr. Gurbachan Singh Dhingra respectively, effective February 01,
2012.<more>
 

 

 

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